Design and optimization of forging equipment and manufacturing technique (Flashless and Liquid Die Forging) using patented model simulation and AI learning algorithms. Greatly contributing to energy savings and carbon footprint, with as much as 30% cost reduction and 50% energy savings.

Construction Machinery Cylinder Piston rod integral forging project

Successfully completed design and manufacture of multi-directional hydraulic press die forging of a one-piece piston rod, replacing traditional two-piece forging with friction weld design. Useful to many applications such as construction and coal mining machinery, such a one-piece forging has the benefit of higher stiffness and better product quality. This process is commercially promising due to its lower manufacturing cost and energy savings.

Forging vs Casting products / Forging vs welding manufacturing optimization

Successfully completed design and manufacture of multi-directional hydraulic press die forging of high-end valve assemblies. This technique is suitable for forging a variety of valves used in marine engineering, oil and gas, chemical, power generation and other industries. This process is also demonstrated in making cylinder rods and tracked vehicle wheels, using a one-piece forging technique replacing casting for multi-piece weld, greatly saving cost and energy consumption.